Extronics: Achieving Unprecedented Communication Distances with Radientum’s Antenna Solutions

When Extronics, a leader in hazardous area industrial wireless solutions and IoT devices, faced the challenge of developing a wearable LoRaWAN connected worker safety tag for large industrial sites, they knew they needed a reliable partner. The goal was to achieve long-distance communication in environments where typical wireless or Bluetooth solutions fell short. This was a key driver behind enhancing an existing range of wearable devices that already offered Wi-Fi and Cellular connected options. Radientum’s expertise in antenna solutions provide exactly what the development needed.

Extronics was planning to create an Ex wireless worker safety tag to be used on industrial sites spanning several square kilometers. The vast area ruled out typical wireless or Bluetooth solutions. They had already selected LoRa radio technology for its long-distance, low data rate communication capabilities. However, the device’s industrial Ex design limited the options for traditional off-the-shelf antennas. Extronics realized that to maintain the benefits of LoRa, a correctly designed and integrated embedded antenna was essential.

Understanding the critical role of the antenna in their device, Extronics approached Radientum. They were aware that reducing antenna performance would compromise the performance of their radio units. “The antenna is the only link to the outside world from the device,” noted Dr Julian Poyner, Head of Engineering and R&D at Extronics.

Radientum’s first step was to discuss the project’s drivers and limitations with Extronics. They prepared ideas for antenna elements and performed concept-level simulations to find a balance between performance, placement, cost, and manufacturability. The best way forward was agreed upon, incorporating opinions from mechanical designers and thoughts on manufacturability.

The antenna was then designed in detail, including connection methods and reliability aspects. Radientum maintained good and timely communication with Extronics’ mechanical and electrical teams. Design details were agreed upon promptly, and solutions serving all parties were reached. Extronics kept Radientum informed about changes in mechanics and electronics during the design phase, ensuring that these changes did not affect antenna performance.

Thanks to Radientum’s integration guidelines and Extronics’ successful electronics design, the device achieved a communication distance of 15 kilometers, far exceeding the original target of a few kilometers. This extended range reduced the need for extra gateways, as fewer could cover the larger industrial site and in turn reducing the cost of ownership for Extronics customers. The excellent antenna performance also contributed to better power management. The radio could use lower power levels during transmissions, extending the battery life of the device to ensure practical use for worker throughout their shift.

Extronics had strong internal competence and understood the importance of following Radientum’s guidance and maintaining transparency between design teams. This collaboration resulted in an optimal overall design. Meeting Extronics’ team at an exhibition, they expressed their satisfaction with the 15-kilometer communication distance, which was beyond their expectations.

If you would like to learn more about the iTAG X40 LoRaWAN connected worker safety tag for hazardous areas, please click here – LoRaWAN Connected RTLS Worker Safety Tag | IECEx | ATEX

Extronics’ success story with Radientum’s antenna solutions highlights the importance of collaboration and expertise in achieving remarkable results. As they continue to innovate and expand their product offerings, they look forward to further enhancing their wireless solutions.

Are you facing similar challenges with your wireless communication devices? Learn more about how Radientum can help you achieve exceptional performance and reliability.

Contact us today to take the next step in your journey towards superior wireless solutions.